Promoted skeletal iron catalysts for Fischer-Tropsch synthesis processes

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专利名称 Promoted skeletal iron catalysts for Fischer-Tropsch synthesis processes 申请号 US20020107915 专利类型 US 公开(公告)号 US6777452 公开(授权)日 2004.08.17 申请(专利权)人 中国科学院山西煤炭化学研究所 发明(设计)人 ZHOU PEIZHENG (US); LU YIJUN (US) 主分类号 C07C27/00 IPC主分类号 C07C27/00;B01J23/32;B01J23/40;B01J23/72 专利有效期 Promoted skeletal iron catalysts for Fischer-Tropsch synthesis processes 至Promoted skeletal iron catalysts for Fischer-Tropsch synthesis processes 法律状态 说明书摘要 Promoted skeletal iron catalysts are provided which contain 70-90 wt % iron together with promoters 0-5.0 wt. % copper, 0.1-10.0 wt. % manganese, and 0.1-3.0 wt. % potassium, with the balance being aluminum. The catalysts are prepared by mixing the metal chips or powders uniformly together, then melting and rapidly quenching the molten metals to form a solid metal alloy precursor including the promotor metals except potassium, removing most of the aluminum by caustic extraction/leaching to provide a base skeletal iron form, then loading the potassium promoter from a suitable potassium alcohol solution promoter. After evaporation of the solvent, the promoted skeletal iron catalyst is activated by contact with hydrogen. The promoted skeletal iron catalysts are utilized for F-T synthesis processes at 10-30 wt % catalyst concentration, 200-350 C. temperature, 1.0-3.0 Mpa pressure and gas hourly space velocity of 0.5-5.0 L/gcat-h to produce desired hydrocarbon liquid products. The promoted skeletal iron catalysts provide good catalytic activity and selectivity for hydrogen and CO conversions, for distillate fuel products are attrition resistant synthesis, and are readily separable from waxy liquid product by gravity sedimentation.

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